Clamp the aluminum down.
Cutting aluminium sheet at home.
And you can use the same technique anytime you need a straight cut on aluminum or other light gauge sheet metal even steel.
Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade.
A handheld cutting tool fitted with a metal cut off wheel will easily cut through sheet.
Jigsaws and metal cutting band saws are more work but can make most cuts in light to medium sheet metal.
2 mark the start and stopping point of your cut.
Apply cutting lubricants on your blades or bits.
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Use a wood cutting saw with carbide tipped blades to cut most aluminum.
Using electric power tools 1.
This can range from standard oil to saw wax.
Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal.
Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.
Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer.
Select a fine toothed blade and don t cut.
If the teeth are dull and you can t feel them no matter how you touch the blade replace the blade first.
Then bend the sheet back and forth a few times to snap it.
Set the piece of aluminum on a table or over sawhorses and position it so the cutting area has open space underneath it.
Before making the first cut put on a pair of safety goggles a respirator and earplugs for protection.
How to cut fold sheet aluminium.
Press the saw blade against the sheet metal.